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Xstream Parcel Sortation System

The Xstream is a High Volume and High Density Small to Medium Sized Parcel Sortation System

The NPI Xstream High Throughput Sliding Shoe Sorter is a reliable, efficient, and scalable solution for parcel or package sorting with industry leading uptime. This modular automated system is configurable and designed to reduce labor costs and increase production at an affordable cost.

Xstream Parcel Sortation System

Powering The World's Most Trusted Brands

Features

The shoe-type sorter design provides a platform capable of sorting a wide range of parcel and package types from flats to poly bags, boxes, and containers. If your operation handles over 10,000 parcels per hour, the Xstream High Throughput Sliding Shoe Sorter is the right choice for your operation. It has a small footprint with a throughput of up to 24,000 parcels per hour*, and is supported by NPI’s best-in-class customer service to help you seamlessly transition into automation. The Xstream is a line sorter that is known for its rapid return on investment. The Xstream achieves its ROI by labor cost savings, improved accuracy, industry leading uptime, and its ability to create a highly efficient operation for a wide variety of businesses. Designed with scalability in mind, the Xstream can be  upgraded with additional parcel destinations to accommodate for increased demands.

 

*Throughput rate is dependent on system configuration and parcel type

Sorts Packages, Boxes, Poly Bags, Jiffy Packs, Flats, and Irregular Shaped Parcels With Precise Accuracy
  • High Throughput

    Sort up to 24,000 parcels per hour

Key Features

Bulk Parcel Singulator

Hopper – Gen3 automated feed conveyor
  • Incline conveyor / hopper for delayering
Singulation Table (patent pending)
  • Right angle conveyor transitions for semi-automatic singulation
Dumper
  • Hydraulically operated parcel dumper.
  • Unload gaylords, carts, collapsible bins and brick-stacked boxes on pallets.
Conveyors
  • Wide variety of horizontal – incline / decline conveyors for parcel feed and recirculation

 

Dimension, Weigh, Scan (DWS)
  • High speed in-motion parcel dimensioning
  • In-motion weighing down to 5g of accuracy.
  • Certified Legal For Trade option available
  • BCR & OCR scanning up to 6 sides. Most codes and bar code sizes readable
Automatic Label Print & Apply
  • High-speed label printing and application
Gapping Module
  • Dynamic gapping conveyors automatically creates the optimal gap between back-to-back parcels for high throughput parcel sortation
Sort Module
  • Sort modules configurable for high density output pitch at 22”, 33” 44” as well as variable pitch
  • Single sided and dual sided configuration available
Output Devices
  • Sort output devices available for any application
  • Options include chutes, slides, gaylords, mail sacks, carts, and conveyor spurs
  • Outputs include sensors for divert confirmation, container present, and container full status indicators

Example Drawing

Sortable Package Types

  • Boxes
  • Poly Bags
  • Flats

Frequently Asked Questions

With over 45 years of experience in automated sortation, NPI has successfully installed over 100 parcel sorters globally. These systems, often referred to as ‘small package sortation systems,’ specialize in managing diverse items such as bubble mailers, polybags, pouches, boxes and small to medium sized parcels. However, our offerings are versatile, we also provide robust systems that specialize in sorting larger cartons and parcels. Our expertise covers:

  • Solutions engineered for your specific operation: Our team will consult with you every step of the way. We’re dedicated to engineering a parcel sortation system that fits your business’ specific needs.
  • High Speed & Accurate Parcel Sortation: NPI’s Xstream is capable of sorting up to 24,000 parcels per hour, allowing your operation to delivery faster and more accurately.
  • Dimensioning: Accurate measurement of parcel dimensions.
  • Weighing: Precise weighing of all types of packages with a Legal for Trade option.
  • Scanning:Allows your company to track each parcel that is sorted.
  • Singulation: Convert a bulk amount of parcels into singulated flow for fast and efficient parcel sortation.
  • Remote Analytics & Reporting: With Duravant ONSIGHT, you can monitor your current operation anywhere in the world with our cloud based remote reporting software.
  • Automatic package labeling: Available as an option, packages can be labeled automatically before the sortation process.
  • 24/7 Support & Service: NPI offers customizable Lifecycle Service options for sortation equipment to ensure operational efficiency with maximum productivity and performance

  • Lower Labor Hours: The flexibility of our package sorting systems helps you save time and lower costs through decreased labor hours.
  • Increased Accuracy: With higher sorting accuracy, you reduce the need for manual corrections, which saves additional labor time.
  • Space Efficiency: Our systems increase sorting accuracy while using a minimal amount of your valuable floor space through a linear design, optimizing your workspace.

Built to Withstand Rigorous Use

Our heavy-duty, shoes and slats are engineered to endure the demanding conditions of automated parcel sorting environments. They are specifically engineered to handle high-volume operations and filled with foam to reduce noise without compromising performance.

  • Heavy-duty anti-jam shoes and slats – replaceable in under 30 minutes.
    Engineered for high-volume, rigorous use.
  • Low downtime
    Easy-to-replace parts ensure reliable, continuous operation.

With our advanced sorting systems, durability and reliability are second to none, ensuring your operations run smoothly and efficiently.

NPI offers comprehensive preventive maintenance plans and 24/7 support with a global network of service managers through our Lifecycle Services team, ensuring that your operation is fully functional 99% of the time. Additionally, a standout feature of our parcel sortation systems is their combination of design elements that ensure maintenance is both quick and efficient. By incorporating a small number of easy and quick-to-change parts, our system minimizes the time spent on repairs and keeps operations running smoothly.

Our advanced package sorting machines excel in versatility, especially when it comes to handling various postal containers. The Xstream seamlessly sorts packages directly into an array of container types, including:

  • Postal Bags: Ideal for organized transport, easily handled by postal workers.
  • Mail Carts: Durable, mobile, suited for heavier loads, and easy to swap out when full. Makes it easy to transport sorted parcels to their next destination.
  • Gaylords: Spacious containers for bulk sorting, reducing the need for frequent emptying.
  • Collapsible Bins: Another spacious container for bulk sorting with the added benefit of collapsing the bin when not in use, saving space in your operation.

The cameras we use are the best in the industry and can read almost any type of 1D and 2D codes.

Xstream Compact uses a Single Induct, Single Lane configuration, essentially shrinking its footprint compared to an Xstream, which is dual lane, dual induct. While the Xstream Compact contains a single lane, it is dual-sided, allowing for the same amount of outputs as the Xstream, but at a lower throughput rate, and smaller footprint. The outputs can be spaced at 22”, 26.4”, 33”, & 44”.

LFT (Legal for Trade) can be for dimensioners or for scales. Customers require weighing and/or measuring devices that have a certificate of performance from NTEP (National Type Evaluation Program) This is required by law if the mailer is using the weights or measurement for commerce. Mailers often use the measurements taken for “revenue recovery” on postage. If the prepaid postage is less that is should be based on these measurements they can assess a difference in postage from their customer.

Non-Cuboidal Detection is a function of stereoscopic laser dimensioners that can determine if an object is a box or irregular shape like a bag. Sorters have the ability to use this information about a parcel to decide what output to sort it to.

A simple ROM quote can be sent within 1-2 days. An accurate quote based on your specific needs including an engineered drawing typically takes weeks to complete.